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Keen KHTF-1000 Subarc Flux Oven 2-in-1 Store and Rebake – MADE IN USA

Storage Capacity : 1000 lbs

Temperature Range : Ambient-999F

Purpose: To store and/or rebake Subarc welding flux

Availability: In stock

$13,890.00
OR

Brief Product Description:

The high-capacity, high-performance KHTF-1000 flux oven manufactured by Keen is currently the largest subarc flux oven available to the welding industry. Wind tower fabrication engineers requested Keen to develop this 1000 lbs. capacity flux oven to improve their production lead times. Designed to dry moisture-contaminated subarc welding flux at high-temperatures and to also store flux at lower holding temperatures, the Keen KHTF-1000 flux oven was designed from the ground up to exceed requirements of the most uncompromising subarc welding operations. Packed with design elements that make other welding oven brands pale in comparison, the Keen KHTF-1000 flux oven features: resilient, powder-coated finish; 39/1000W Incoloy-sheated heating elements; innovative, energy-efficient design with rapid flux heating, minimized wattage and amp draw; heavy-duty flux hopper design with welded construction; well-built supporting stand with welded construction, support bars at top of hopper to rest flux bags for easy loading, heavy-duty lid supports and much more. Crammed with electrical and design safety features: digitally-adjustable, ON/OFF microprocessor-based controller with ±1 degree accuracy, manual reset high-limit fail-safe control and more.

Product Overview

The Keen KHTF-1000 is a floor-positioned, large capacity subarc flux rebake oven. Subarc flux is top-loaded by way of a hinge-supported lid that is easily lifted manually, and discharged through a slide valve located on the bottom of the unit. Handy, fixed steel bars that stretch across the hopper opening allow the easy emptying of new flux from unopened factory packaging. The flux bags can be placed across these bars, cut open and emptied into the oven hopper. When flux needs to be removed, a container is placed by the user beneath the hopper to catch the granulated flux as it is dispensed. The hopper unit is securely mounted onto a stationary, heavy-duty stand.

The welding flux temperature inside the oven is regulated and controlled by a field-adjustable, digital PID controller with bright, LED temperature indicating display (user can switch from Celsius and Fahrenheit). This microprocessor is housed in a control box on the side of the flux oven hopper, along with a separate on/off indicating red light. This light enables users to quickly view from a distance if the oven is receiving power or has been shut off.

Heavy-Duty Construction

The Keen KHTF-1000 subarc flux rebake oven is ruggedly designed to withstand years of use in the most demanding industrial environments. Heavy-gauge steel is used throughout the unit and 4-inch thick, semi-rigid, high-density mineral wool in the oven walls and lid keeps the KHTF-1000 flux oven well-insulated and energy efficient. The exterior features a durable powder-coated paint that is highly resistant to industrial environments and will stand up to years of use. The KHTF-1000’s hopper has welded seams inside and out, and is securely mounted to our custom-built stand with heavy-duty screws.

Performance Heating

Thorough, energy-efficient and quick heating of welding flux is the hallmark of all Keen flux ovens. The KHTF-1000 in particular has 39 / 1000W elements evenly dispersed throughout the flux oven hopper cavity. The elements are arranged inside the oven cavity from top to bottom with the last 3 elements at the very top of the oven; if a welding inspector opens the lid to test the temperature, he will get an accurate reading. When loaded with flux, no more than 2" of flux is without direct heating.

Our large-capacity flux ovens are designed to reduce watt density to the heating elements through a unique wiring series, greatly reducing overall power consumption (The KHTF-1000 is only 2666 watts) while increasing heat-up times for cold loaded flux. This eliminates the problem of flux fusing to the heating elements which is a common problem seen in competing brands (Fusing of flux often creates a "gumming" effect causing the granulated material surrounding the elements to meld together).

Quality Temperature Control and Electrical Safety

As standard equipment, Keen KHTF-1000 flux ovens feature a UL® approved programmable PID microprocessor with digital temperature control and LED temperature-indicating display. The temperature reading can be displayed in either Fahrenheit or Celsius, and has a ±0.2 degree accuracy. Handy tactile increment/decrement keys on the controller’s water-resistant front panel enable easy temperature set point adjustment. The controller also features an on/off control mode. The standard control unit supplied with the KHTF-1000 flux oven is programmable for standard operation, and an upgraded "ramp & soak" version is available.

Quality Insulation

Efficient heating design must be supported by quality insulation. The Keen KHTF-1000 features a semi-rigid, mineral wool "board" insulation that is bonded together with a high temperature binder. It is highly thermally efficient and is installed within the walls and lid of the unit.

Technical Details

Part Number 011522 (480V 3-Phase)
Oven Category Flux Oven
Flux Capacity (LBS) 1000 lbs. Subarc Flux
Flux Capacity (KGS) 453.59 kgs. Subarc Flux
Standard Voltages Available 240V (Call Keen), 480V
Wattage 4333W
Temperature Range (°F) Ambient - 999°F
Temperature Range (°C) Ambient - 537°C
Thermostat Digital Proportional Integral Temperature Control
Safety Feature Manual Reset Over Temperature Control
Insulation 4" Thermal Wool
Interior Dimensions (IN) 26”L” x 26”W” x 45” D Sloped Bottom
Interior Dimensions (CM) 66cm L x 66cm W x 114.30cm D Sloped Bottom
Exterior Dimensions (IN) 45” L x 37” W x 69” D
Exterior Dimensions (CM) 114.30cm L x 93.98cm W x 175.26cm D
External Thermometer Digital Temperature Display
Net Weight (LBS) 540 lbs.
Net Weight (KGS) 244.94 kgs.
Shipping Dimensions (IN) 78” L x 58” W x 46” H
Shipping Dimensions (CM) 198.12cm L x 147.32cm W x 116.84 H
Shipping Weight (LGS) 730 lbs
Shipping Weight (KGS) 331.13 kgs
Power Cord Length 8 ft.
“ON” Indicating Light Yes
CSA Approval No
UL Approval No
Accessories Slag Screen 100618
Similar Keen Ovens KF-100A, KF-300, KF-600, KHTF-600
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